ZEISS ScanBox serii 5
Fast. Precise. Modular
ZEISS ScanBox Series 5 is an all-in solution for automated inspection and digitization of complex parts. The series consists of three models and offers many options for customizing to your needs - that's what we call the new modularity. The individual components are identical and therefore offer perfect possibilities for upgrading to different layouts. The maximum load of the rotation table module is 2000 kg.
Quality Assurance in Series Production
ZEISS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from GD&T and accelerates your production, maintenance and repair processes. Use the system for fast acquisition of specific measurement features and geometries, such as surface and edge points, holes or bores. Standardized and automated procedures increase throughput of parts and reduce scrap. The ZEISS ScanBox Series 5 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.
ZEISS ScanBox 5110
Measurement and inspection of parts, such as complex airfoils, up to 1000 mm in size
ZEISS ScanBox 5120
Measurement and inspection of parts, such as interior components of vehicles, up to 2000 mm in size
ZEISS ScanBox 5130
Measurement and inspection of sheet metal parts, assemblies, cast parts and turbine components up to 3000 mm in size
Virtual Measuring Room in GOM Inspect Pro
The virtual measuring room (VMR) is the central control and measurement planning software for all elements of the optical measuring cells. In the VMR, the real environment, that is, robots, sensors and parts in the measuring cell, is functionally displayed in a simulation. Programming includes the kinematics of the robot paths, the fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.
Virtual Clamping of Hang-on Parts
The Virtual Clamping technology eliminates multiple measurement loops for parts that are typically measured on mechanical fixtures with four support points.
- High accuracies
- Use of simple fixtures
- Great time savings
Sensor Compatibility
ATOS sensors provide full-field 3D coordinates for each individual measurement. Within a few seconds, up to 12 million independent measuring points are captured per scan. As a result, the measuring data are characterized by a high detail reproduction, which enables you to also measure very small parts.
Technical Information
| ZEISS ScanBox 5110 |
ZEISS ScanBox 5120 |
ZEISS ScanBox 5130 | |
| Dimensions | 2200 × 3550 × 3050 mm (LC*) 2200 x 2850 x 3050 mm (D**) |
3600 × 4250 × 3050 mm (LC) 3600 x 3550 x 3050 mm (D) |
4300 x 4250 x 3050 (LC) |
| Power supply | 200–500 V (3-phase, 16 A) |
200–500 V (3-phase, 16 A) |
200–500 V (3-phase, 16 A) |
| Max. part size | Ø 1000 mm |
Ø 2000 mm |
Ø 3000 mm |
| Max. part weight | 2000 kg |
2000 kg |
2000 kg*** |
| Entry | light curtain or sliding door with safety switch |
light curtain or sliding door with safety switch |
light curtain |
| Opening width | 1000 mm (LC) 950 mm (D) |
2400 mm (LC) 2100 mm (D) |
3100 mm (LC) |
| Floor mounting or fixing | required |
required |
required |
| Loading concept | manual, crane (D) |
manual, transport cart, pallet truck, crane (LC) |
manual, transport cart, pallet truck, crane (LC) |
| Sensor compatibility | ATOS 5 for Airfoil, ATOS 5**** |
ATOS 5, ATOS 5 for Airfoil |
ATOS 5 |
*LC: Light curtain
**D: Door
***The permissible application weight may be limited by the selected rotation table unit
****Verification of set-up necessary
Services
Our service range after the purchase and installation of 3D measuring systems
-
GOM Care
Support and services on a contractual basis for all 3D measuring systems from GOM Metrology.
-
GOM Training – Automation VMR
In the two-day training, you will get to know the complete process for the creation and execution of automation projects from scratch to the final mesh.
-
GOM Training – Automated Sheet Metal Inspection
This training course provides detailed information and the chance to apply the gathered knowledge by using representative demonstration objects. You learn how to measure all kinds of holes, trimmed edges and hemmed edges correctly.
