GOM Metrology

ATOS ScanBox Series 5

High performance in compact size

ATOS ScanBox Series 5

Production-Integrated Inspection of Complex Geometries

ATOS ScanBox Series 5 is an all-in solution for the automated inspection and digitization of complex parts. The powerful 3D measuring machine provides you with full-field measuring results for CAD comparison in a very short time, visualizes possible deviations from form and location and accelerates your production, maintenance and repair processes. Use ATOS ScanBox 5108 and 5120 for measuring complex freeform surfaces, such as turbines, fans or blisks. Both systems are suitable for direct use in foundries and for forging applications.

ATOS ScanBox 5108

  • Measurement and inspection of parts up to 800 mm in size
  • Enables high-performance detailed measurements, such as airfoil inspections with sharp radii in location and contour with more than 20 measuring points per millimeter

ATOS ScanBox 5120

  • Measurement and inspection of parts up to 2000 mm in size, such as automotive interior components
  • Applications include direct use in harsh environments, such as foundries and forging applications

Quality Assurance in Series Production

ATOS ScanBox Series 5 optimizes your series inspection and supports you in checking your production processes. Standardized and automated procedures increase throughput of parts and reduce scrap. The ATOS ScanBox 5108 and ATOS ScanBox 5120 systems allow for high process reliability during operation thanks to trend analyses in real time. Changes within the production can thus be identified quickly.

Two Versatile and Flexible Measuring Systems

Customized for Airfoil Inspections

ATOS ScanBox 5108 is predestined for inspecting airfoils. Developed for gas turbine industries, ATOS 5 for Airfoil with its optimized working distance and measuring areas from 100 x 70 mm² delivers high-precision 3D data of the smallest details. You can measure a complete blisk in less than an hour. A turbine blade is inspected within a few minutes.

Optical Serial Measurement

ATOS ScanBox Series 5 is developed for serial measurements and is often directly used in the production environment. Measuring procedures are automated and the reproducibility of 3D measurement data of identical parts is ensured.  You create the measuring programs for inspection in the virtual measuring room (VMR) of the GOM Inspect Pro software. The robot is fully controlled by the software and successively moves along the measurement positions. Changes to the data status of the CAD or the inspection plan can be quickly updated by the parametric structure of the software. In the company, workers can operate the system.

Production-Integrated Inspection

A significant advantage of ATOS ScanBox Series 5 is its flexibility – retooling and integration into new production processes is possible within one day. The system can be placed either close to the production line or directly within the production. This way, you do not have to transport parts to remote measuring rooms. Reaction times during the check are reduced, as are correction loops in the production process. For even higher throughput, ATOS ScanBox 5108 can be expanded with an automated handling system and a programmable logic controller. The system enables unmanned loading and unloading as well as automated measurements and inspections in line with an inspection plan.

Virtual Measuring Room in GOM Inspect Pro

The virtual measuring room (VMR) is the central control station and measurement planning software for all elements of the ATOS measuring cells. In the VMR, the real environment, i.e., robots, sensors and parts in the measuring cell, is functionally simulated in a simulation. The programming includes the kinematics, the robot paths, the part fixture and the measurement plan. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

MORE

バーチャル測定室

Sensor Compatibility

ATOS sensors provide full-field 3D coordinates for each individual measurement. Within a few seconds, up to 12 million independent measurement points are captured per scan. As a result, the measurement data is characterized by highly detailed reproduction, thereby enabling very small part features to be measured.

What Our Customers Say

"As soon as we have equipped the CAD model of a part with all PMI, we forward the produced measurement templates to our various sites and suppliers. That way, we ensure that the same evaluation basis is used worldwide for the qualification of produced individual parts or subassemblies."

Henri Wild, Quality Engineer, BSH Hausgeräte GmbH

“Compared to our previous manual system, the production-integrated 3D measuring machine increases our throughput and we receive precise and fast statements about the accuracy of the parts, especially for series production.”

Florian Topp, Quality Assurance Manager, metal foundry Wilhelm Funke GmbH & Co. KG

“Having that digital mesh allows us to see the evolution of the part from early prototype all the way through production. With ATOS ScanBox, we have significantly increased our throughputs, optimized processes and saved resources.”

Jesse Wagner, Metrology Manager, ADAC Automotive

“The complete automation of our crankshaft production lines – including automated measurement – has significantly increased the output.” 

Read the full article here ›

Cyril Schäfer, responsible for methodology and R&D, Forges de Courcelles

Technical Information

  ATOS ScanBox 5108 ATOS ScanBox 5120
Dimensions 2000 × 2550 × 2700 mm³ 3300 × 3300 × 2700 mm³
Power supply 200–500 V (3-phase, 16 A) 200–500 V (3-phase, 16 A)
Max. part size Ø 800 mm
Ø 2000 mm
Max. part weight 300 kg 500 kg
Entry Sliding door with safety switch Sliding door with safety switch
Opening width 800 mm 1400 mm
Floor mounting or fixing Not required Not required
Loading concept Manual Manual, transport cart, pallet truck
Sensor compatibility ATOS Capsule, ATOS 5, ATOS 5 for Airfoil
ATOS Capsule, ATOS 5, ATOS 5 for Airfoil

お問い合わせ

当社の製品やサービスについて詳しくお知りになりたい場合は、リモートまたはオンサイトで詳細情報の提供やデモサービスをご利用いただけます。

お問い合わせ

GOMに関するお問い合わせ

Services

Our service range after the purchase and installation of 3D measuring systems