ATOS ScanBox Series 8

Complete measurement of entire car bodies and attached parts

ATOS ScanBox Series 8

ATOS ScanBox Series 8

This 3D measuring machine is designed for something big: With ATOS ScanBox Series 8, complete vehicles are digitized at high speed, both from the outside and the inside. The modular measuring cell has established itself among OEMs as a complete solution for analyses in Meisterbock and Cubing, the inspection of finished vehicles, and for quality assurance in car body manufacturing. Take advantage of the wide range of possibilities of the ATOS ScanBox Series 8 system: Virtually merge measurements of multiple parts and use the powerful GOM Inspect software for linear evaluation of detailed information on gap and flush.

Automated Scanning in Double Robot Mode

Two 8-axis kinematics allow for full-field measurement of particularly large assemblies. The duplex mode ensures synchronous, coordinated use of two robots in the measuring cell. In this process, a joint data set of measurements is created, as the double robot mode takes place in a shared coordinate system. Depending on your needs, the two robots of the ATOS ScanBox Series 8 can also be used for independent measurement on two different parts.

Depending on the specific requirements, ATOS ScanBox Series 8 can be extended by one or two rotation table working areas. With this upgrade, you can respond even more flexibly and quickly to production changes and increase throughput.

ATOS ScanBox 8160

In the measuring cell, you use two high-speed sensors to measure particularly heavy parts with a maximum size of 6000 x 2500 mm.

ATOS ScanBox 8260

While a car body is being measured in the central working area, you can inspect add-on parts, such as doors or trunk lids, in the left or right rotation table working area.

ATOS ScanBox 8360

Get the best out of ATOS ScanBox Series 8: With two additional rotation table working areas that can be operated independently from each other, you get fast and precise measuring results for your analyses.

Flexible Loading Options

ATOS ScanBox Series 8 can be loaded with a driverless sandwich panel transport system including a track system, drive computer and safety systems. The automated loading system guarantees fast, repeatable and accurate positioning of car bodies within the ATOS ScanBox. Alternatively, the parts can also be transported to the respective rotation table working area by transport cart, pallet truck, crane or forklift truck.

Digital Vehicle Audit of Finished Car Bodies

Today, the visual impression of new vehicles is more important than ever – OEMs focus a lot on an aesthetic gap pattern as well as flawless surfaces during production. During the final inspection of the vehicle, each new model should be inspected comprehensively – but there is often not enough time to open all the flaps and carefully digitize the edges. For this demand, GOM Inspect Pro provides a new feature.

Virtual Measuring Room in GOM Inspect Pro

The virtual measuring room is the central control station and measurement planning software for all elements of the ATOS measuring cells. It offers the functional representation of a real measurement environment in a virtual simulation. It consists of a robot with a sensor, programming, including the kinematics of the robot paths, the part and the measurement plan. Combined with the Professional module of the GOM Inspect Pro, the VMR enables executing automated measuring procedures. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.

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Sensor Compatibility

ATOS sensors provide full-field 3D coordinates for each individual measurement. Within a few seconds, up to 12 million independent measuring points are captured per scan. As a result, the measuring data is characterized by very high detailed reproduction, thereby enabling very small component features to be measured.

Technical Information

  ATOS ScanBox 8160 ATOS ScanBox 8260 ATOS ScanBox 8360
Dimensions 5750 × 10150 × 3900 mm 9750 × 10150 × 3900 mm 13750 × 10150 × 3900 mm
Power supply 2× 200–500 V (3-phase, 32 A) 2× 200–500 V (3-phase, 32 A) 2× 200–500 V (3-phase, 32 A)
Max. part size 6000 × 2500 mm 6000 × 2500 mm, rotation table working area up to Ø 3000 mm 6000 × 2500 mm, rotation table working area up to Ø 3000 mm
Max. part weight Unlimited Unlimited, rotation table working area up to 2000 kg Unlimited, rotation table area up to 2000 kg
Entry Safety light curtain Safety light curtains Safety light curtains
Opening width 3050 mm 3050 mm, rotation table working area up to 3400 mm 3050 mm, rotation table working area up to 3400 mm
Floor mounting or fixing Required Required Required
Loading concept Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system Manual, transport cart, pallet truck, crane, forklift truck, sandwich panel transport system
Sensor compatibility ATOS 5, ATOS 5X ATOS 5, ATOS 5X ATOS 5, ATOS 5X

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