ATOS ScanBox Series 6
ATOS ScanBox Series 6
In the production environment, it is important to identify, analyze and eliminate quality problems as fast as possible. For that, as many parts as possible have to be completely checked in the shortest amount of time to be able to initiate targeted corrective measures at short notice and to minimize scrap.
Entry solution for production monitoring
As an entry solution for the digitization for large objects, the ATOS ScanBox 6130 is particularly suited for measuring sheet metal parts, assemblies, cast parts and turbine components.
High load capacity
The ATOS ScanBox 6135 is constructed for large and heavy parts, for example, cast parts, attached parts or toosl with a size of up to 3.5 m.
Two working areas
A special feature of the ATOS ScanBox 6235 are the two working areas that can be operated independently from each other and therefore deliver even more precise measuring results within minimum time. The rotation table can be set up parallel to the measurement.
High throughput
The parts and the fixtures can be set up on changing pallets outside the ATOS ScanBox. The pallets are loaded quickly and reproducibly using positioning pins. The pallets are loaded quickly and reproducibly using positioning pins. This results in a high throughput of parts and is ideally suited for series production.
Loading and measuring at the same time
The ATOS ScanBox 6235 makes an even higher throughput possible due to two working areas that can be operated independently from each other. The rotation table can be set up parallel to the measurement. In both working areas or on the rotation tables of the ATOS ScanBox 6235, parts such as doors or trunk lids with a size of up to 3.5 m can be placed. Both working areas are operated safely due to the automatic doors.
Intuitive loading concept
Quick loading and unloading
The entry areas are constructed very wide and allow an uncomplicated use of loading machines such as cranes, forklift trucks or pallet trucks. The ATOS ScanBox Series 6 can be loaded with large and heavy parts. The maximum load of the rotation table unit is 5,000 kg.
Quick change of parts
With the ATOS ScanBox 6135 and 6235, attached parts, such as trunk lids and doors, can be measured faster with a multi-part fixture because it is not necessary to change the fixture. The multi-part fixture can be easily positioned so that the attached parts can be exchanged at the front side.
Benefits
Production-accompanying quality control
A typical application for the ATOS ScanBox Series 6 is quality assurance in production but also product development and tool try-out. For the verification of the quality, the optical measuring system delivers fully automated full-field deviations between the complete actual 3D coordinates and the CAD data in the shortest possible time.
High-precision 3D measurement technology
The optical 3D measuring machine is delivered with an industrial and high-precision 3D scanner of the ATOS series. With its powerful light source, the ATOS 5 sensor delivers high-precision data in a short measuring time. Combined with the extremely bright light source of the ATOS 5X, the models ATOS ScanBox 6135 and 6235 allow large measuring volumes and therefore an even higher throughput while maintaining a very high detail resolution. This is, for example, required in car body manufacturing.
Bestseller for the measurement of larger objects
The ATOS ScanBox 6130 is the entry-level model for full-field inspection of parts with a size of up to 3000 mm. Since the rollout, the automated 3D measuring machine was installed in many hundreds of companies in various industries, such as automotive, aerospace and energy.
Powerful software for the entire workflow
ATOS Professional
ATOS Professional is a process-reliable software solution for controlling ATOS 3D scanners. The software creates precise 3D surface data and combines complete inspection and reporting functions in one software package. The software contains all functions from the Professional module of the GOM Inspect Suite and is therefore a complete parametric and traceable measuring and evaluation software for dimensional analyses.
VMR
The virtual measuring room is the central control station and measurement planning module in the ATOS Professional software for all elements of the ATOS measuring cells. It offers the functional representation of a real measurement environment in a virtual simulation. Thanks to the VMR, the user can work with the system without requiring specific robot programming skills. All robot movements are simulated and checked for safety before being performed in the actual environment.
Success Story: Allgaier Automotive
Services
GOM Care
With GOM Care, customers receive comprehensive support and services on a contractual basis for 3D measuring systems from GOM. These services include remote support via telephone or online, maintenance and on-site repair and support and service contracts.
GOM Training – Digital Assembly in Car Body Manufacturing
The expert course especially addresses users from the automotive industry. It deals with quality control of the outer skin parts of the car body in assembly situations.
GOM Training – Automation VMR
In the two-day training course, participants carry out the entire measuring procedure in the VMR and create a complete measurement program offline that is subsequently run in the ATOS ScanBox.